Silk reeling, Lao style

I got this in the mail a couple of weeks ago, but just finally got a chance to play with it tonight. It’s a traditional Lao silk reel, handmade custom for me!

This reel was custom-made for me on request, by the folks at Lao Sericulture Company. When I asked if they would be willing to make me one of the traditional reels, I was thinking probably forty or fifty dollars… it would be so neat to have the authentic setup. I was amazed when Sarah emailed back and said yes, they’d make me one – twelve bucks. Of course, it cost nine to ship it, and it had to be a certified bank cheque, which was a seven dollar fee… but I still ended up with the reel in hand for $28.

I found the traditional-shaped aluminum kettle at a local Oriental grocery – I think it was about seven bucks. They come in various sizes, and this was the medium one. In the photos from Laos and Thailand, they always look like iron – but it’s just black from the fires they heat them with. Mine probably won’t ever get black, because I use an electric hotplate.

I was concerned that the reel might not fit the kettle, but Sarah put my mind at ease:

If the reeler doesn’t fit the aluminum pot you have, it’s high-tech design allows for size adjustment by inserting a small wood chip, piece of cardboard, or folded up paper in the joint of the reeler’s legs and cross-piece.

.

I chose cardboard. Works like a charm.

Just like with the other styles of reeling that I’ve done, this starts with putting the cocoons into the water once it is hot. The main difference between this and the Japanese style reeling, is that the Lao style is all done in the single kettle, over fairly high heat. It’s not separated into brushing and reeling basins.

Once I’ve groped up the ends, and made a filament, I have to pull it through this little hole. I imagine that eventually I’ll end up with an orifice-hook type hook, a bit of bent copper tied to the bar. For the time being, I used a crochet hook.

The filament goes up in front of the “hamster cage.” I’m going to refer to it as the pulley from now on. It’s really quite ingeniously made – there are bamboo bushing rods fitted onto the axle on either side of the pulley, to keep it from sliding too far sideways, while allowing it to revolve freely. When the reel arrived, these bushings were a little too long, and they bound the pulley from moving. I had to do some adjusting with the Dremel. I figured that anything that has a high-tech cardboard adjustment, could stand some whittling to make things fit.

Then, the filament wraps around the pulley, and down the back. It goes below the second roller bar, and back up to rejoin itself.

This is where the croissure happens. Croissure is a French word for “crossing.” It is a twist of the thread around itself. It’s like the first knot that you tie, when tying your shoes – just the thread, wrapped around itself. However, I usually wrap it about 5 times, instead of just once. The finer the thread, the more wraps, and the smoother the filament comes out. Because the thread is all moving in the same direction, the croissure doesn’t knot up – it just sort of strangles the thread, and makes it into a nice cohesive filament. Unfortunately, the photo doesn’t show the actual crossing very well.

The filament is fairly rough, reeled this way. It will make a slightly slubby silk fabric, with a characteristic linen-like look.

Ocasionally, a thread will wrap around the pulley. I think this is probably the main reason that the hamster-cage design is the traditional favorite – it’s easy to get the wrapped threads clear from the pulley this way.

To increase the thickness of the thread, I stir the cocoons in the kettle. The traditional stirring tool is a flat stick with a slightly rough end. I used a dinner fork, which worked, but wasn’t quite as effective at the stirring aspect. I am working with probably seventy or eighty cocoons; it makes a big thick filament.

Once the croissure is all sorted out, I just start piling the silk on a flat tray. A basket that looks like a winnowing basket is traditional. I had to put a cloth on the tray, because the silk was hard to photograph otherwise. Amazingly enough, you really can just pile up the damp silk like this, and then pick it back up later. The Indians pour sand over the pile of silk to help keep it in place, the Laotians and Thais usually just pick it up from the tray and wind it onto a spool or skeiner.

I did find that there were some logistics that helped me keep the silk from tangling; I put the tray between my feet, and lower than my knees, so that the silk dropped onto it, rather than being laid sideways – I found that with laying it sideways, I would occasionally drag some of the lower layers with my hand, and that messed things up and caused tangles. A heavier filament also tangles less than a fine one. It’s tough to make a filament this thick, after years of working for something an eighth the size!

This is something that just doesn’t happen with the Japanese style reeling – the bugs get caught up in the filaments, and you have to pick them out of the thread! I found that if I rub the thread back and forth between my fingers after I pick something out of it, it smooths out the rough spot some. This photo shows the croissure really well; notice that little straight section of yarn where it V’s together.

I used a Japanese silk reel bobbin, or Itomaki. It just happened to be handy. You can see the rough, slubby texture of the yarn. It also feels very coarse and wiry, much more so than the finer filaments do.

You know that thing Martha Stewart says, when she’s going to tell you how to do something fancier, “Now, if you have a little more time….” This is kind of like that, but instead it’s “If you have a little more equipment.” This is a yarn winder, also called a wool winder or yarn blocker. It’s fairly simple construction, but it takes out a step of having to pick up the silk from the pile and wind it onto a spool.

I wind the silk onto the yarn winder, traversing back and forth with my hand so that wet silk is never piled directly onto wet silk. This is essentially the same thing that the rocker arm on the zakuri does. I could wind this silk with the zakuri, but I’m sticking with a more rustic tool traditional to this more village-style technique.

This is the reel after I’ve wound on quite a bit of silk. It’s wound on under pressure, which makes the filament a little less wiggly and a little more rigid than the stuff that’s piled up. It will all even out in the later processing, though. Because of the way this particular winder comes apart, I can prop up the “basket” part of it, and end-feed the silk to wind it off. It’s easier than winding it backwards, although with a thread this thick, there’s very little risk that it would break.

And here’s a photo from Darrell Wiens at mulberries.org, of a Lao woman reeling silk in the traditional style.

19 replies
  1. epinoid
    epinoid says:

    Fascinating!

    Thanks for sharing all of your creating – the silk process is amazing and your fabric art is too. I just need to keep from showing the silkworm pictures – he is beyond squeamish with caterpillars.

  2. mothie
    mothie says:

    worm spit 8-]

    Amazing process. So portable. Not that that’s a high priority, but so compact.

    Do you like the slubby silk you get? Will you do something linen-like with it? Rather like spinning from a silk cap (tho much finer!).

    What a neat new toy. 8-]

  3. admin
    admin says:

    Re: worm spit 8-]

    I’m really hoping to eventually do something linen-esque with this. Since I haven’t ever warped up a shaft loom, this is still a ways off… but nothing wrong with collecting thread in preparation!

    And portability is always an issue for me – sometimes I get do more reeling at demos, than I do at home. The thing I like most about this, is the fact that it’s so obviously genuine – it looks just right with the traditional kettle, and the electric burner doesn’t distract too much. I’ve decided against spraying the kettle with high-temp paint, to simulate fire-black – it was a close thing, though!

  4. Anonymous
    Anonymous says:

    Reeler

    I’m glad you like the reeler, Michael! I’d like to see a picture of the cloth you make from what you’ve reeled. ~Sarah

  5. molasses
    molasses says:

    I want to ask your opinion.
    I have been a straight knitter and the whole thing is that patterns intimidate me since the one sweater I knit was all gammie/wrong on one side and I never did fix it out of the fear

    but anyway, this is a small enough project to intrigue me and maybe, just maybe, I could pull it off.

    http://knitty.com/ISSUEspring06/PATTteacosy.html

    and I wonder if you’d glance at it and give me your opinion.

    it shouldn’t be THAT hard? I should be able to manage something like it. I mean, hell, I don’t care if it looks like the picture. just something remotely close to the function.

    thanks and love.
    Jane

  6. admin
    admin says:

    I think this should be pretty easy. There is some counting, and decreasing, but it’s not really *shaped* a whole lot – you don’t have to worry about seaming, or strangely contoured pieces, etc. I would say it ought to be fine.

    And, felting takes care of a LOT of sins. With the felting, you can usually make it be the shape you want even if it’s a little off. Just don’t felt it too hard all at once – felt a little, check the shape, felt some more. It almost looks like you could block it on a boob for the right shape! I would probably use something like a big flower vase, myself.

  7. admin
    admin says:

    I have found that I get some amazing things just by asking! I figured that when I asked if they would be willing to sell me a reel, they would say no… or it would be prohibitively expensive. Who’d have thought, twelve bucks!

  8. eahhh
    eahhh says:

    Oh my gosh!!! Although I guess when you look at the economy of most silk reeling countries it isn’t as much of a surprise… but still, I’m surprised!

  9. admin
    admin says:

    My main surprise, was that they’d be willing to do it! I had been figuring it would be at least forty or fifty bucks, and then shipping.

    I had decent luck with similar purchases when in Peru… “No, I don’t want the sweater, I really want to buy the spindle, with the yarn on it, that you’re working on. Would you consider selling it?”

    It’s much more amusing, I’m sure, in broken Spanish.

  10. Anonymous
    Anonymous says:

    That’s Clever!

    I really liked your piece on TV. I thought it had the perfect mix of info, narrative, visual, and humor. I sure do admire your patience and talent with your silk working. You are so professional, and I hope to see more of you on TV. Perhaps you should produce a video to sell!

    Best Wishes,
    Lori Williams

  11. admin
    admin says:

    Re: That’s Clever!

    Thanks, Lori!

    I’ve been considering a video to sell; I’m looking into details now, like how to get it produced, what kind of equipment I’ll need to pull together to shoot, etc.

Leave a Reply

Want to join the discussion?
Feel free to contribute!

Leave a Reply

Your email address will not be published. Required fields are marked *

Security Code: